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China Shanghai Jianggong Valve Manufacturing Co., Ltd. Company Cases

Valve process engineering plan

Valve process engineering plan   The valve process engineering plan refers to the comprehensive planning and arrangement of the manufacturing, processing, inspection, quality control, and other aspects of the valve to ensure the quality and effectiveness of the valve. Here is an example of a valve process technology solution for reference: 1. Process flow design   1). Material preparation: Select suitable valve materials based on the working environment, medium characteristics, and other requirements of the valve, and carry out material procurement, incoming inspection, and other work. 2). Parts processing: Process the valve body, valve core, valve cover and other components according to the valve drawings and design requirements. Processing techniques include forging, casting, heat treatment, mechanical processing, etc. 3). Valve assembly: Assemble the processed components according to the drawing requirements. The assembly process includes lubrication, clearance adjustment, and installation of sealing gaskets. 4). Coating treatment: According to the working environment requirements of the valve, select suitable coating materials to treat the surface of the valve to prevent corrosion, wear, etc. 5). Testing and Inspection: The assembled valve must undergo strict testing and inspection. Including airtightness testing, sealing testing, pressure resistance testing, etc.   2. Quality Control 1). Material control: Strictly control the quality of valve materials purchased, including material inspection, tracking of material qualification certificates, etc. 2). Processing control: During the part processing, strictly follow the process requirements to avoid processing errors and quality problems. 3). Assembly control: During the valve assembly process, strict process checks and inspections must be carried out to ensure the correct assembly of valve parts and compliance with quality requirements. 4). Test control: Scientific and standardized design and operation of the test process to ensure the authenticity and accuracy of the test results, and provide reliable basis for the use of valves, 5). Audit and acceptance: Regularly inspect and audit various records and processes in the production process to ensure the correct execution of the process flow and the effectiveness of quality control.   3. Safety protection measures 1). Operators should receive necessary safety training, master relevant operating procedures and protective measures, and ensure personnel safety. 2). The workplace must comply with relevant safety requirements to prevent accidents such as fires, explosions, and poisoning. 3). Use appropriate labor protection equipment, such as gloves, goggles, protective clothing, etc., to ensure safety Protecting the physical safety of workers 4). Pay attention to the safe storage and use of valve materials to prevent the risk of fire, explosion, and other hazards. 5). Establish a sound accident emergency plan and firefighting and rescue measures to respond to the occurrence of emergencies.   4. Environmental protection measures 1). Treat exhaust gas and wastewater to avoid polluting the surrounding environment. 2). Reasonably use energy and resources, reduce waste, and improve resource utilization efficiency. 3). Classify and dispose of waste in a legal and environmentally friendly manner, 4). Carry out environmental monitoring work, monitor changes in the surrounding environment, and take timely measures to prevent environmental pollution.   The above is an example of a valve process technology solution. The process plan for different valves may vary, and specific adjustments and designs need to be made according to the actual situation.
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